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Magnetization Automation

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隨著汽車產業向智能化、電動化穩步發展，汽車電子系統的復雜程度與精密性持續提升。汽車電子磁性部件作為多個關鍵系統的核心組件，其性能表現對整車品質與安全性有著重要影響。從新能源汽車的驅動電機、自動駕駛系統的各類傳感器，到車載通信設備，磁性部件廣泛應用于汽車各關鍵場景，如同汽車的“中樞神經”，傳遞關鍵信號，助力各系統穩定精準運行。不過，這類部件在生產制造過程中，往往會面臨一些實際挑戰，久巨充磁機依托先進技術，為應對這些挑戰提供了可靠支撐。

The accuracy and consistency of magnetization is a key issue to be addressed in the production process of magnetic components for automotive electronics. Take automotive wheel speed sensor as an example, its working principle is to obtain wheel speed information by sensing magnetic field changes, and then provide key data support for vehicle anti-lock braking system (ABS), electronic stability program (ESP), etc. The sensor has strict requirements for magnetic field strength, uniformity and stability. The sensor has strict requirements for magnetic field strength, uniformity and stability. If there is a millitesla-level deviation in the magnetic field, it may lead to abnormal output signals from the sensor, making the vehicle control system deviate in its judgment, thus posing a safety risk. In addition, there are differences in the demand for sensor magnetic performance among different models and brands, so how to ensure that each magnetic component can achieve stable, high-precision and high-consistency magnetization under diverse demand scenarios is a topic that manufacturers need to address.

針對這些生產中的實際需求，久巨充磁機提供了適配性解決方案。在精度控制環節，設備搭載先進的磁場反饋系統，可實時監測充磁過程中的磁場變化，通過智能算法快速精準調節脈沖電流的大小與頻率。這一設計使磁場強度控制精度達到 ±1% 以內，為磁性部件磁性能的穩定性與一致性提供了有力保障。以某款新能源汽車電機轉子磁鋼的充磁場景為例，久巨脈沖式充磁機能夠根據磁鋼材質特性、尺寸規格及電機設計要求，定制專屬充磁脈沖波形，讓磁鋼磁場均勻性表現優于行業常規標準，助力提升電機運轉效率與穩定表現。

面對多樣化的磁性材料與不同形狀的部件，久巨充磁機具備良好的適配靈活性。設備的充磁工裝設計合理，可快速完成更換與調整，能夠適配從微小電子元器件磁體到大型電機轉子磁鋼等各類尺寸、形狀的磁性部件。針對新型高矯頑力磁性材料，久巨通過優化電源設計，可輸出強度充足的磁場，有效應對這類材料充磁難度較高的情況，實現穩定高效的充磁效果。

在充磁效率提升方面，久巨充磁機呈現出顯著優勢。設備采用高效的電容儲能與快速放電技術，單次充磁時間縮短至毫秒級，相較于傳統充磁設備，生產效率有明顯提升。在大規模汽車電子磁性部件生產線上，久巨脈沖式充磁機憑借高速穩定的充磁表現，為生產效率的優化提供了有力支持，助力汽車產業持續發展。