Jiu Ju Magnetizer
Based on industry application scenarios-Provides exclusive magnetization solutions
Based on industry application scenarios - providing customized magnetization solutions
magnetic materialsectorMagnetization Solutions
In the magnetic material industry, magnetization is the core process that determines product performance and application value. Relying on years of experience in the industry, we create customized magnetization automation line solutions for different magnetic materials such as NdFeB, SmCo, Ferrite, etc. Through precise magnetic field control, efficient continuous operation design and intelligent temperature control system, we ensure that each batch of material magnetization uniformity reaches over 99%, and at the same time, we realize the whole process of automation from feeding, positioning, magnetizing to testing, which greatly improves the production efficiency and product yield. This greatly improves production efficiency and product yield.
Our magnetizing equipments and automation line solutions meet the large-scale and high-precision production requirements of the magnetic material industry. Not only do they have the compatibility to flexibly adapt to different product specifications, but they also come with real-time data monitoring and traceability functions, which help enterprises realize digital management of the production process. From small batch R&D in the laboratory to large batch mass production in the factory, we provide stable and reliable equipment performance and fast response technical support to overcome the pain points in the magnetization process for magnetic material enterprises, and empower them to build their competitive advantages in the downstream fields of new energy, electronic components and automotive motors.
3c electronicssectorMagnetization Solutions
Under the development demand of high precision and high capacity in 3C electronics industry, we have targeted to build a full chain of magnetization solutions, covering core components such as cell phone motors, camera voice coil motors, wireless charging coils, smart wearable sensors and so on. Through the synergy of automated magnetizing line and customized magnetizing equipment, we can achieve precise control of magnetizing parameters (accuracy up to ±0.5%), high efficiency and stability of mass production (capacity of a single line up to 3,000pcs/h), and at the same time compatible with rapid switching of multi-specification products to satisfy the production characteristics of fast iteration and multiple categories of consumer electronics.
Relying on years of service experience in the 3C industry, our solutions are deeply integrated with digital management systems, which can monitor the magnetic field strength, temperature and other key data in the process of magnetization in real time to ensure that the magnetic performance of each product is uniform and stable, and help our customers to improve the yield rate of their products and production efficiency, so that they can provide a reliable guarantee of magnetic energy for the high-performance experience of terminal products such as smartphones, tablets and smartwatches.
Solution Advantage:
Our magnetization solutions for the 3C electronics industry will help you achieve a quantum leap in magnetron component manufacturing efficiency, strengthen your core competitiveness, and build a critical link in the miniaturization and high-precision development of the 3C industry. Whether you're in the cell phone accessory, smart wearable, computer component or consumer electronics manufacturing industry, our solutions will precisely match your needs and help you move efficiently into the future of high-quality production.
- Increase capacity: Through automation and robotic collaboration, you can significantly increase the production capacity of your energy equipment to meet growing demand.
- Cost reduction: Reduce the need for manual intervention, reduce the burden of manual operation, while significantly reducing the cost of labor and scrap loss, optimizing the production efficiency of enterprises.
- Precise quality control: Relying on high-precision visual positioning and closed-loop magnetic field regulation system to ensure the consistency of magnetization parameters and realize the high stability and quality output of 3C magnetron components.
- Ensuring safety: Reducing manual contact with high magnetic field operations reduces safety risks and builds a safer production environment for 3C manufacturing workshops.
Acoustics (Horns/Speakers))sectorMagnetization Solutions
For the magnetization needs of the core magnetic circuit components of the horn/speaker, we provide customized automated magnetization solutions, covering the entire range of scenarios from miniature headphone units to large-sized audio speakers. The solution integrates high-precision magnetizing head, intelligent magnetic flux detection and automated loading and unloading system, which ensures that the magnetization uniformity error of magnet steel is ≤±2%, and the magnetization efficiency is improved by more than 40% compared with traditional equipment, which meets the industry's dual requirements of sound quality stability and mass production efficiency.
Relying on years of accumulation of magnetronics technology, our magnetization automation line can realize seamless connection with customer's production line, support rapid switching of multiple models and real-time data monitoring, helping enterprises to reduce labor costs and defective products. From program design, equipment manufacturing to on-site commissioning, we provide full-process technical support for the efficient production of the horn/speaker industry.
electrical machineryIndustry Magnetization Solutions
In the field of magnetizing solutions for the electric motor industry, relying on years of accumulation of magnetoelectric technology and experience in automation equipment development, we provide integrated services from customized magnetizing equipment to full-process automation line for magnetizing core and rotor components of various electric motors. Equipped with high-precision magnetic circuit design and intelligent control system, the equipments can realize multi-pole and heteropolar magnetization, and the magnetization efficiency can be increased by more than 30% compared with the traditional equipments, and the magnetic flux stability error can be controlled within ±2%, which is perfectly suited to meet the strict standards of new energy automobile motors, industrial servo motors, miniature special motors and other different scenarios.
Our magnetization automation line integrates the whole process modules such as feeding inspection, precise positioning, magnetization curing, online quality inspection, etc. It realizes real-time monitoring and tracing of production data through Internet of Things (IoT) technology, which can help motor enterprises to reduce cost and increase efficiency while guaranteeing the consistency and reliability of product magnetic performance, and provide solid technical support for the magnetic processing for the motor industry's upgrade to high-efficiency and precision.
new energy vehiclesectorMagnetization Solutions
In the new energy automotive industry, magnetization technology is the key guarantee for the stable performance of core components. For core components such as drive motor magnets, steering system permanent magnet components, vehicle sensor cores and other core components, we have created customized magnetization automation line solutions, which can achieve precise control of magnetic flux (error ≤±2%) through high-precision magnetizing head design and intelligent temperature control system, compatible with square, tile and other specifications of magnets for batch magnetization, and help automotive enterprises to improve the power efficiency of motors and the reliability of components.
Relying on years of R&D experience in magnetizing equipment, our magnetizing solution for new energy vehicles is deeply integrated with Industry 4.0 standards, with full-process data traceability, seamless MES system and flexible production capacity, which can be flexibly configured according to the production capacity demand of automobile enterprises (from single station to 500pcs/h high-speed line), and at the same time, through the low-energy magnetization technology and modular design, we can reduce the energy consumption of the production and the cost of post-production and maintenance. At the same time, through the low energy consumption magnetizing technology and modular design, it reduces the energy consumption and maintenance cost.
Medical machineryIndustry Magnetization Solutions
Medical machines have stringent requirements on the precision, stability and consistency of core magnetic components, which are directly related to the accuracy of diagnostic and treatment equipment and patient safety. We provide customized magnetization automation line solutions for core medical components such as MRI device magnets, ultrasound probe cores, and micro-drive motor magnets, etc. Through high-precision magnetization head design, multi-station cooperative control, and full-process data traceability system, we ensure that the tolerance of magnetic performance is controlled within ±2%, which meets the high reliability standards of medical-grade products.
With in-depth understanding of the compliance requirements of the medical industry, the solution strictly follows the ISO 13485 quality management system, integrates dust-proof and anti-static workshop adapters and automated testing units, realizes unmanned operation from magnetic material loading, magnetization to performance testing, and not only improves the production efficiency of more than 30%, but also eliminates the errors of manual operation, providing medical equipment manufacturers with both safety, compliance and efficiency support. It provides medical equipment manufacturers with technical support for magnetization that is safe, compliant and efficient, and helps to continuously upgrade the performance of medical equipment.
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